INCREASED CAPACITY IN ELECTRONICS MANUFACTURING
#2024, #manufacturing
Recently, our manufacturing facility has received new equipment – a new robotic assembly line. Additionally, we are sharing some planned equipment upgrades for this year. Together with a new electronics manufacturing facility and PCB factory construction in progress, we continue to expand our manufacturing capacity by adding new equipment to the production floor.
NEW ROBOTIC ASSEMBLY LINE
For one of our contract manufacturing partners, the 4th robotic assembly line has been installed at our facility. This line comprises several assembly cells interconnected by conveyor belts. Each cell is dedicated to a specific box-build operation. Equipped with robotic manipulators, these cells perform precise actions, including transferring device housings, placing necessary components, inserting PCBAs fitting device enclosures, and others. After each step, a camera conducts quality control before advancing the device along the conveyor belt to the next stage.
UPCOMING UPGRADES
Robotic Testing system
In the coming year, we will introduce additional testing equipment onto the production floor. Testing represents one of the most critical and time-consuming steps in electronics manufacturing. To enhance efficiency and speed in this process, we employ testing robots. These systems feature two robotic hands and can accommodate 16-24 testing fixtures. The robotic cell is divided into two sides, each capable of testing a specific product. Firmware is flashed before testing to ensure optimal performance.
SMT Pick and Place Machines
By the second and third quarters of 2024, we will have added two more SMT lines, comprising 10 operational lines by the end of the year. SMT pick and place machines serve as the foundation of electronics manufacturing. In our operations, we utilize the smallest SMDs measuring 0201 (0.6 x 0.3 mm) and the largest at 2512 (6.9 x 6.3 mm). Additionally, we mount larger connectors and modules. These precision machines can assemble small chips, large ICs, and other complex components with great accuracy.
TELTONIKA EMS SERVICE PORTFOLIO
Our facilities currently offer a comprehensive range of services, including plastic injection molding, electronics assembly, testing, and box-build. Leveraging our sourcing power, R&D capabilities, manufacturing expertise, and additional capacity dedicated to our partners, we assist in successfully implementing and expanding their projects.
